Friday, October 4, 2019

Hypertherm: Turning a tech eye on Philippines

Wagner Turri, Sales Leader – South East Asia & Taiwan, Hypertherm

The Philippines is expected to grow faster than South East Asia as a whole over the next two decades, with overall GDP expanding by 4.8% per year in the 2014-33 period,” according to a report from Deloitte. There are reports that predict some companies are set to relocate their production from China, their traditional base, to the Philippines and neighbouring countries in South East Asia. These measures will help sustain the growth of the industrial sector in the years to come.

Although opportunities are vast in the Philippines, tapping the industrial manufacturing market will require nonconventional strategies. Industrial base is expected to continue expanding in the near term. But transition to high-complexity manufacturing is not going to happen overnight. 
In an interview in line with the recent Philippine Die & Mould Machineries and Equipment Exhibition (PDMEX), International Metalworking News for Asia spoke to Wagner Turri, Sales Leader – South East Asia & Taiwan, Hypertherm.

IMNA: Which Hypertherm products were highlighted at the show? What are the special features of these products and how are these different from those available in the market today?
Wagner Turri: At the PDMEX trade event, we worked with our channel partner, Fuman Industries Inc. (Fuman), to showcase Hypertherm’s Powermax® range. The Powermax family is a series of highly portable, professional grade air plasma cutting and gouging systems. Built to withstand heavy-duty use in challenging industrial environments, the Powermax systems are an ideal choice for hand or automated cutting and gouging of any electrically conductive metal. Offering the best performance in its class, the Powermax systems feature state-of-the-art consumable technology that delivers faster speeds and better cut quality to help users enhance efficiency. Less experienced users will find the Powermax systems easy to operate especially with its high portability, simple controls, and a stable plasma arc.
The Powermax offers unique applications such as attachment or lug removal with our FlushCut consumables. The patented design of the FlushCut consumables allows users to cut as close to the base as possible, without piercing or damaging the workpiece, and increases efficiency compared to other solutions like oxyfuel, carbon arc gouging, or traditional plasma cutting tools. In addition, the Powermax is also equipped with straight torches that can be used on track burners and carriages for bevel cutting profiles — improving bevel cut quality and cutting speeds over oxyfuel technology. With the Powwermax45® XP, customers can also enjoy marking capabilities, which is suitable for marking on plates and parts for quality control purposes or to indicate welding positions.
One of the key products highlighted at the show was the Powermax30® AIR system — the smallest, lightest handheld plasma cutting system in its class that delivers big on performance. It includes its own built-in air compressor, so one can use the Powermax30 AIR anywhere there is single-phase power. Users will enjoy the ease of use — just plug it in, attach the work clamp, and the system is ready to cut.
IMNA: How important is R&D to Hypertherm for the development of new products? Did the company tap on special skills, special production processes, or innovative machineries/techniques to manufacture the products?
Wagner Turri: With 50 years of experience and close to 500 global patents, Hypertherm dedicates more resources to industrial cutting research, development, and testing than any other manufacturer in the world. Our company’s continuous advances in technology provide features that customers need and have come to rely on. For example, one of the key attributes our customers appreciate most is the increased consumable life, through which they are able to enhance productivity and lower their cutting costs. Hypertherm’s parts are designed and optimised for each torch, power supply, and application. These parts are subjected to extensive tests — assuring customers that their equipment will deliver optimal life and cut quality.
IMNA: What are some key trends that are shaping the metalworking industry? How have these developments impacted Hypertherm?
Wagner Turri: We anticipate more challenging times ahead for the regional metalworking industry, in which competitiveness will be driven by customer’s needs and prompt feedback for opportunities and improvements. Industrial automation and digitalisation are set to be the key drivers of change, and the climate would be more demanding in Asia Pacific due to future economic growth and the competitive landscape. This trend will propel the metalworking industry to set new norms, where product quality is considered a ‘standard’ feature and customers’ requests are influenced by positive experiences in their interaction with these products, services, or solutions.
Over the last few years, we have seen a growing number of solutions that encourage the introduction of automation and digitalisation to the metalworking industry. Technologies that are related to the Industrial Internet of Things (IIoT) are enabling companies to build up smarter job shops, allowing the industry to establish a smart machinery eco-system.
Automation and digitalisation embedded in the IIoT platform have given manufacturers enhanced equipment and process capabilities, and have supported them in improving production effectiveness and measures for cost management. In the last three years, Hypertherm has been addressing these industrial demands and trends with the development of a new set of plasma source and controllers, and by improving on-time operations support to customers. Our cutting-edge solution — the X-Definition™ plasma source and NC industrial controller — provides real-time feedback on performance to job shops via a Wi-Fi connection. This Wi-Fi connectivity enables metalworking job shops to connect to these machines with a single device (e.g. smart phone or computer) to collect data on machine performance and maintenance. In addition, our new set of NC industrial controllers can receive cutting nesting jobs through Wi-Fi. Furthermore, Hypertherm employs the most advanced communication protocol (i.e. EtherCAT) to provide faster information flow when our products are integrated with an automated solution, such as a NC plasma machine, for straight or bevel cutting, or a plasma robotic arm for 3D or pipe cutting.
Technological advances like these continue to elevate Hypertherm’s plasma cutting capabilities. In addition, our wide range of solutions for automation and portability include new sets of robotic cutting tools and applications, delivered by our new rotary sleeve mechanical solution and the introduction of our off-line robotic software. In this way, Hypertherm offers unmatched cut quality and precision (up to ISO 9013 Range 2) through our latest X-Definition class plasma system. This solution offers users reduced operation costs with its new electronic feature that extends consumable life, avoiding premature damage or misuse. With its new process technologies that deliver high cutting performance at optimal costs, our X-Definition plasma system is an outstanding example of how we are able to address the changes ahead for manufacturers.
IMNA: How important is the Philippines market to Hypertherm? Do you have any plans to expand your operations or market reach here in the Philippines? Where and when?
Wagner Turri: Hypertherm has been actively promoting its solutions across the Asia market, educating users on how its technologies can be beneficial to their business. We have been in the Philippines for more than 15 years serving a wide range of industries through a partnership with Fuman.
Over the years, we have observed significant year-on-year growth and expansion, through working closely with our customers from various sectors, including signages, construction, metal fabrication, and structural steel. We foresee our customers in the Philippines looking to be more competitive in their local market, especially with the wave of infrastructure projects coming up across the country. Our cutting solutions, promoted by Fuman at the PDMEX show, cover most of our customers’ needs, especially with regard to keeping operational costs low through leveraging on our technologies.
As the economy continues to grow across Asia, companies will continue to expand their operations, optimise to reduce cost, and expand capabilities to capture new markets. This will result in a continuous demand for efficient metal cutting solutions, and we look forward to new partnerships to meet those manufacturers’ cutting needs.

Tuesday, October 1, 2019

Hurco reveals expansionary plans in South East Asia

 
 Wai Yip Lee, General Manager of Hurco (S.E. Asia) Pte Ltd

Hurco is going through an expansionary and upgrading phase in South East Asia. In an interview Wai Yip Lee, General Manager of Hurco (S.E. Asia) Pte Ltd told Kathryn Gerardino-Elagio of International Metalworking News for Asia (IMNA) how the company is working proactively with partners in various markets to establish new technical centres for showcasing existing and new Hurco control technologies to end-users. Wai Yip revealed a series of upgrades being made to Hurco’s machining centres and lathes to enhance performance and introduction of new software features to make programming easier and more efficient.

IMNA: I knew you had an open house in Thailand sometime in May, how was the response? Did you launch any new machining centers?
Wai Yip: The open house held at our distributor, Thaimach’s showroom, was well attended by more than 60 visitors across various industries.  We worked alongside Thaimach’s key partners: Hexagon Group and Jaguura to showcase two units of Hurco Machining Centres, three units of Jaguura grinding centres and Hexagon range of metrology products.  We also had 6 other partners present to showcase their exhibits and present their products in a series of seminars.  The major brands represented at this open house include: Blaser Swisslube, Mitsubishi Hard Metal, Haimer, TRIAG, VERO software.
We take this opportunity to launch our new 3D Solid Model Import and 3D DXF Transfer software during this open house to demonstrate how our controller continue to innovate to improve customer’s productivity.
IMNA: This year, will you have another round of open house in Vietnam and Indonesia. Do you agree these open houses help you stay close to your customers and understand the different markets in SEA?
Wai Yip: We are planning two more open houses at our distributors’ technical centres in Q4 2019: ATP in Hanoi and PT Aransa in Jakarta.  These two new facilities will house two Hurco machines, a MAX5 demo console unit, critical spare parts, and relevant tools to facilitate machine demos and test-cuts.  The technical centre will act as a platform to reach out to end-users in these markets so that they could better understand the important link between our proprietary Winmax controller with the machines.  For a start, end-users can see how Hurco conversational programming could improve their productivity by reducing their set-up and programming time for high-mix, low volume parts.  For advance users, the Hurco MAX5 control is capable of processing large programs with complicated tool path for complex part geometries, such as high-speed machining and simultaneous 5-axis operations.
On a side note, I have also ensured that each technical centre is well equipped with its own coffee machine so that our customers can always enjoy a good cuppa over a business discussion or a machine demo.
IMNA: This open house concept seems to work well. What countries experienced most growth last year?
Wai Yip: We have seen encouraging sales growth in Singapore and Vietnam in the past year.  The growth from Singapore, a matured market, has been attributed to the growing interest and the adoption of 5-axis technology.  Meanwhile, our new partners in Vietnam have allowed us to engage the end-users more effectively so that we could understand their local requirements.  We will continue to work closely with our partners by investing more resources to support our growing customer base in Vietnam.
IMNA: You are promoting 5-axis CNC machining centers in the region. Do you see growth potential in this area for Hurco? Do you have plans to introduce new 5-axis models or expand the series?
Wai Yip: 5 axis machining centers have been the fastest growing product line in Hurco for the past 5 years, since we introduced our first 5-axis machine 16 years ago.   The adoption rate of 5-axis technology has increased significantly over the years as end-users have gradually learn of the benefits and requirements of 5-axis technology through an industry wide push by machine tool and control builders, CAM software, cutting tools and accessories suppliers.  The shortening product life cycles and the dynamic economic environment have also resulted in an increase application of 5-axis machining for R&D, prototyping and batch production.
We believe that 5-axis machining centers will remain a core part of the Hurco machine offering and we will continue to expand our product range to include larger and faster 5-axis machines.  The recently launched VCX600i Cantilever style 5-axis machining center features key enhancements such as a high-speed motorised spindle, direct torque tables, absolute encoders and fast cutting feed rates.
IMNA: You mentioned 3D Solid Model Import last time. Based from reports it was a huge success in IMTS 2018, have you introduced this here in South East Asia? Please describe the functions briefly and what the benefits are.
Wai Yip: We have officially launched the 3D Solid Model Import in SEA and will organise a series of workshops in various markets to promote its features and benefits.  The take-up rate for 3D solid model import software for new Hurco machines has been overwhelming (close to 50% for a key market like Germany) which is a good indication of its popularity.  The 3D solid model import essentially allows a machinist to create a Hurco conversational program on our Winmax Control with a “few clicks” on the 3D STEP model.  The profile of the part is automatically captured without having to program each line, contour or hole position.  For 5-sided machining, the transform plane feature has been simplified to a few clicks on the 3D model to define and move the part reference and transform the original work plane to the next work plane.  This means that the end-user will be able to reduce their programming time further with a 3D STEP file input and navigate multiple-side programming with ease without the hassle of understanding the complex G codes.
IMNA: Speaking of 4.0, what are some of the biggest challenges of Industry 4.0 for you as a machine tool manufacturer? Some people would rather stick with “established” forms of production, for instance, those who simply do not want to introduce fully automated manufacturing and smart factories? Would you try to push them to go with the flow?
Wai Yip: The biggest challenge in my opinion is to align and prepare our team to meet the needs and demands of automation and smart manufacturing.  More importantly, we aim to assist our customers (especially from the Small & Medium Enterprise segment) to bridge their knowledge gap towards automation.  A small job shop could take the first step towards automation by adding a collaborative robot to their existing Hurco machine(s) and utilise the in-built Hurco Job List software to schedule their programs for machining, with minimal investment.  This could help to remove their psychological barrier that automation is a lengthy (somewhat painful) process that involves substantial investments in both financial and operational resources, which may be seen as an overkill for their small business.
Business owners and management must embrace technology to solve the prevailing manpower issues such as the lack of skilled workers and escalating costs.  In order to stay competitive, process improvements could be implemented to automate the mundane, recurring tasks so that your best machinist can work on jobs requiring higher skill proficiency or develop new skillsets. The automation process could be scaled upwards at a later stage to incorporate smart manufacturing with integrated production data analytics as company progresses, based on their specific needs.
IMNA: Lastly, what are the company’s initiatives for increasing productivity and efficiency in the shop floor, your future plans and strategies for the South East Asia market?
Wai Yip: Hurco will continue to upgrade our control and software technology to improve the user experience through simplifying the programming process for increasing complicated parts.  Our engineering team has recently created a video: “Alexa meets Hurco” to showcase the power of connectivity and automation that is possible with Hurco machines.  We are actively exploring new and innovative ways to integrate Hurco machines with various automation platforms to future-proof our product development.
Hurco SEA will continue to reach out to our customers and end-users through a series of targeted events, specifically tailored for each market, so that we can offer new machines and software to raise customers’ productivity thereby improving their overall profitability.

Wednesday, December 12, 2018

Taiwan machine tool manufacturers Thailand visit

In November 2018, machine tool builders from Taiwan gathered to visit factories in Thailand organized by Taiwan’s CSD (Corporation Synergy Development Center and ITRI (Industrial Technology Research Institute) and supported by International Metalworking News for Asia’s Editor-in-Chief Kathryn Gerardino-Elagio. The factory visits connect Taiwan technology developers and leading-edge suppliers: Chin Fong Machine Industrial Co. Ltd, Cosen, Mechatronics Co. Ltd, Equitop Hitech Corp., Everricho Company Ltd, Goodway Machine Corp., and Taiwan Takisawa Technology Co. Ltd with Thailand manufacturers: C.C. S. Advance Tech Co. Ltd, Global Thaixon Precision Industry Co. Ltd, Jitachai Engineering Products Co. Ltd, Lenso Wheel Co. Ltd, Somboon Advance Technology Co. Ltd, and P.C.S. Precision Works Co., Ltd.

With the plant visits, Taiwan makers hope to address the issues raised by Thai companies and use it to improve their machines and technologies. Each Taiwanese machinery builder was given a chance to introduce their machine tool solutions and explain how they can help Thai manufacturers to be more efficient, smarter, and more connected to their supply chain and customers alike. In return, Thai makers shared their criteria for choosing the right machine tool equipment they need.

Here's an inside look at the criteria that were discussed during the meeting, and some of the pitfalls Thai makers underwent during the process.

Global Thaixon Precision Industry













Global Thaixon Precision Industry Co. Ltd’s products include high-precision turning part, high-precision tooling/milling part and high-precision stamping part. In a job shop environment where parts of a multitude of sizes and shapes are machined, and where the requirements might change from day to day, Global Thaixon Precision said that it is important to select the right machine for a particular operation. 

Director and Deputy General Manager Saito Satoru, explained that with countless multi-tasking machines with advanced capabilities on the market today, it can be overwhelming when trying to choose the best solution for their operations. After all, they don’t want to overspend on unnecessary functions or under invest in a technology that could make them more profitable in the long run.

“We want a machine that offers the highest possible performance for our exact needs at the lowest possible operating and downtime costs,” he clarified.

C.C. S. Advance Tech













C.C. S. Advance Tech Co. Ltd is a one stop manufacturing company that provides aerospace components to its Tier 1 and Tier 2 customers, such as Boeing, Airbus, Rolls Royce and UTAS.


According to Ketan Pole, Chief Executive Officer, in today's competitive business world, being innovative in everything you do is the key to success. “Innovation is really about responding to change in a creative way. One way to do this is by acquiring equipment or technology that helps you improve your efficiency,” he said.

Ketan further said that buying the right tools from the start can be a huge investment, but considering the size of the contract and the cost of the machine bought to accomplish it, getting into production without delay is essential.

“If you’re a good business, people will come to you,” Ketan commented. Aside from aerospace components, C.C. S. Advance Tech is also involved in one-off, small batch, as well as mass production of high-quality precision parts for oil & gas, electronics, semiconductors, needle/standard miniaturized bearings, computer parts and hard disk components manufacturing, fiber optics, bio-medical and automotive.

Somboon Advance Technology












Somboon Advance Technology Co. Ltd (SAT) has a long and illustrious history of serving customers in a certain way. It is engaged in the manufacture and distribution of motor vehicle parts for passenger cars, pickup trucks and agricultural machinery. Their businesses were focused on having the right product in the right volume available.

Today, though, the triad of machines, place, and price are still important, manufacturers are being asked to do more. Business Development Manager Chanboon Sripramote, said, “It is not enough that we provide access to motor vehicle parts anymore. Customers are demanding that we give them an edge in an increasingly competitive market.”

As a result, SAT is looking for machine tool equipment that will bring increased value for them. They want to partner with a machine tool builder who has moved beyond the traditional sales model of fulfilment to one who provides specialized product knowledge, design, and value-added services.

P.C.S. Precision Works











P.C.S. Precision Works Co., Ltd is a leading manufacturer of auto parts with a unique strength in advanced technology development. It has been accepted by major auto makers in Japan and Europe for over 30 years.

Taiji Ushioda, Interim Managing Director shared some of the pitfalls they experienced during manufacturing. “Excessive heat, vibration and noise are usually some of the problems we encounter. A failed bearing or gear is also an effect of the problems we encounter.”

He added, “While striving to accommodate quality requirements from our clients, we hold our machine suppliers to the same high standards. We continue to add new features to our products to increase their value and put ourselves ahead of the competition.”

Mr. Ushioda revealed that Taiwan manufacturers should move toward high-end market segments to stand out against low-cost competition from mainland China.

Jitachai Engineering Products











Jitachai Engineering Products Co. Ltd’s number one concern when buying a machine is price.  They may place high importance on other factors, but in the end, the commercial success of the product depends on meeting margins, which means driving down manufacturing costs where possible. Managing Director Worradet Leelaassawin believes that the lowest price will not necessarily mean the lowest cost, but it's easy to lose sight of this when looking at attractive bids.

Although the company is not in need of a new machine, they want a partner with the capacity to be there during their "ups" but also to thrive through their "downs" -- not one that could be dangerously close to going out of business if their project is delayed or cancelled.

Jitachai Engineering’s main products and services include: mechanical parts, mechanical devices, jig & fixtures, mass production of rubber and metal molds, forming, prototype, test or sample work pieces.

Worradet advised Taiwan companies present during the visit to continually improve their technologies to create value-added products and deliver better solutions to customers to stay competitive.

Lenso Wheel

Rather than making isolated purchases, Lenso Wheel Co. Ltd Vice President Prasittiporn Thongchalaem looks at the overall needs of its operations. He said that short-term purchases without long-term plans are costly and may not yield the best results. The company has gone from strength-to-strength in the process of becoming an internationally recognized manufacturer of high-quality alloy wheels.


Mr. Thongchalaem focuses on improving one area of its business at a time, rather than tackling an entire process. Ultimately, they improve turnaround time, efficiency or other aspects of its business. When he learned that he doesn’t need to buy a new equipment, he saved the money to make other investments. One example is a system he is carefully developing.

When asked about Taiwan equipment, Mr. Thongchalaem expects Taiwan makers to create more value for its customers.

Conclusion
At the end of the day, Taiwan makers know they can’t compete with machine tool builders from Germany or Japan on reputation. But they have the unique Taiwanese combination of quality and price. Chin Fong, Cosen, Equitop, Everricho, Goodway and Taiwan Takisawa pride themselves on the fact that they have learned from the best before building their own machines, utilizing Japanese and German solutions and technology in a low-cost package not available from those countries. Taiwan is a tiny territory of just 23 million souls. Talent mobility, above all, spurred the birth of Taiwan machine tool industry. The people behind Taiwan’s rise, whose vision and determination turned a little mountain island into a technology engine, are stories less known.

Friday, December 7, 2018

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Saturday, November 24, 2018

Improving yield in additive manufacturing with ZEISS Correlative Solutions



Additive manufacturing or 3D printing process is changing the way OEMs work, and the supply chain must evolve along with it in various ways. The greatest challenge lies in optimal recipe development, in-process quality assurance and final part inspection and classification. ZEISS correlative solutions improve the yield by reducing time for recipe development and optimisation, and accelerating learning by correlating process defects with potential root causes. 

To learn more and gain an advanced understanding of additive manufacturing, International Metalworking News for Asia interviewed Dr. Marcin B. Bauza, Head of ZEISS Additive Manufacturing Process and Control, and Vice President of New Technology & Innovation, during the Industrial Transformation ASIA-PACIFIC 2018 at the Singapore EXPO. 

Please click the link down below to read more

Hurco celebrates the future with new technologies


Hurco (S.E. Asia) Pte Ltd in Singapore opens its house with machine demos and technology previews. This comes on the heels of the company’s 50th anniversary.

Looking back on its five decades of growth and innovative service, Hurco has turned its own attention to the factory of the future and to continued innovation and expansion as it moves into 2019 and builds off of 2018’s successes.

Resilience, Innovation, and Commitment to customer service remained at the forefront of Hurco (S.E. Asia)’s goals shares General Manager Wai Yip Lee to Kathryn Gerardino-Elagio of International Metalworking News for Asia (IMNA). 

Find out more please click the link below

http://www.industrysourcing.com/article/hurco-celebrates-new-technologies