English International Metalworking News for Asia August 2024 Issue

 

In today's edition of International Metalworking News for Asia, we're thrilled to present a compelling line-up of stories and technical pieces, offering an in-depth look at market leadership and customer commitment. This issue is packed with articles that highlight innovation and strategic thinking across a diverse range of industrial sectors.

From Miranda Tsai's insights into Chen Ying Oil Machine Co. Ltd.'s evolution from a CNC machine tool holder provider to a market leader, to the latest advancements in grinding machines addressing industry challenges, this issue covers essential developments.

Our Dialogue section features Mr. Lee Wai Yip’s expert analysis from the Machine Tool Optimisation Event, providing practical strategies for maximising machine tool performance. HSG Laser’s groundbreaking 3D five-axis laser cutting technology is showcased in Lasers & Welding, illustrating the future of stereo cutting.

In Perspectives, Ms. Yi-Hui Lee, CEO & Counsellor of Restart Technology Corp., shares RTC’s innovative approaches to manufacturing and sustainability, revealing how core values drive their success. The Tooling & Workholding segment explores the transition to electric vehicles and the new machining methods essential for this shift, with insights from Senior Development Engineer Swetapadma Mohanty.

Our Software & Control feature includes an interview with Rahul Garg of Siemens Digital Industries Software, offering valuable perspectives on AI's role in predictive maintenance and digital threads' impact on industrial efficiency.

This issue is particularly relevant for the metalworking industry in South East Asia. As the region continues to grow and evolve, staying informed about the latest technological advancements and strategic insights is crucial. The innovations and expert opinions presented here can help industry professionals adapt to emerging trends, optimise their operations, and remain competitive in a rapidly changing market. We hope you find this edition both enlightening and instrumental in navigating the future of metalworking.

Unlocking Precision Insights from the Machine Tool Optimisation Event with Wai Yip Lee

 

By: Kathryn Gerardino-Elagio

In an exclusive conversation with International Metalworking News for Asia, Mr. Lee Wai Yip, General Manager of Hurco (S.E. Asia) Pte. Ltd., provided valuable insights from the recent Machine Tool Optimisation Event. Departing from their traditional annual open house, Hurco and their collaborative partners decided to organise a joint seminar at SIMTECH’s model factory. This half-day seminar, held outside their usual showroom, allowed customers to explore SIMTECH’s cutting-edge facility on a relaxed Friday afternoon.

The seminar focused on revisiting the basics of machining, emphasising practical strategies for optimising machine tools. Key topics included selecting the right cutting tools, maximising productivity through suitable coolant usage, and leveraging the solid model import feature for efficient shop floor programming. As joint organisers, Hurco and SIMTECH welcomed their respective customers, creating a dynamic platform for knowledge exchange and industry networking.

Maximising Profitability with Cutting Tools

Cutting tools play a pivotal role in a machine shop’s profitability. While equipment selection and machine specifications are crucial, end-users often overlook the equally important tooling requirements. Wai Yip emphasised that selecting the right cutting tool and strategy ensures optimal surface quality and shorter cycle times. “By tailoring tools to material types and cutting approaches, companies can reduce overall tooling costs and enhance throughput, ultimately minimising scrap rates.”

He added, “Notably, circular segment or barrel cutters are gaining traction for machining 3D surfaces. These cutters significantly reduce cycle times compared to traditional ball nose cutters in specific 3D tool paths. However, their widespread adoption remains limited due to the need for simultaneous 5-axis tool paths and matured CAM programs or post processors.”

Navigating Material Quality and Cost Challenges in Machine Shops

The pandemic has exacerbated material quality and cost concerns for machine shops worldwide, explained Wai Yip. “Geopolitical tensions, including the Ukraine war and Gaza crisis, have severely disrupted material supply chains, leading to escalating costs. Small and medium enterprises (SMEs), with limited raw material stock, face the brunt of these challenges. Relying heavily on spot market prices, they must seek alternative sources to manage costs and maintain competitive pricing.”

However, he mentioned that caution is essential when sourcing materials. “Obtaining them from unqualified or questionable suppliers jeopardises material integrity. Inferior quality can compromise the strength and surface finish of machined parts, resulting in higher scrap rates and reduced customer confidence. In extreme cases, it may accelerate tool wear and increase overall tooling costs.”

Fostering Transformation: Hurco’s Partnership with SIMTECH

“Since April 2022, we’ve proudly collaborated with SIMTECH’s model factory as a Smart Engineering System (SES) partner. In June 2023, we strategically placed our renowned VMX30UDi 5-axis machining center and TM8Mi C-axis turn mill within SIMTECH’s model factory, specifically to support the precision engineering industry, especially SMEs.

Our joint initiative aims to empower visitors by introducing them to the SES and Model Factory @ SIMTECH. By doing so, we provide a comprehensive view of the abundant resources available for transformation and competitiveness. Unlike individual suppliers who often focus solely on end-users’ specific needs, SIMTECH, as a government institution under A-Star, offers an objective, forward-looking perspective. Business owners seeking transformation, technology adoption, or diversification into new sectors can benefit from SIMTECH’s industry insights,” Wai Yip said.

Strategic Resource Synergy with SIMTECH

Wai Yip stated, “Our collaboration with SIMTECH extends beyond the machining group, enabling us to leverage their extensive resources. By connecting our customers with relevant departments, we support their growth plans effectively.

SIMTECH’s extensive expertise spans diverse domains, including additive manufacturing, material science, and surface treatment. By tapping into their seasoned teams, we empower our customers to address multifaceted challenges. Whether it’s optimising material choices, enhancing surface finishes, or exploring cutting-edge manufacturing techniques, our joint efforts provide comprehensive solutions tailored to individual growth trajectories.

Small and medium enterprises (SMEs) often face resource constraints. Our collaboration ensures that SMEs can access specialised knowledge without the burden of maintaining in-house departments. SIMTECH’s successful track record in assisting similar projects positions them as reliable partners. Together, we guide businesses toward sustainable practices, innovation, and competitiveness in an ever-evolving industry landscape.”

Celebrating Event Success and Charting Our Path Ahead

According to Wai Yip, the resounding success of their recent event, organised in collaboration with its esteemed partners, fills them with immense satisfaction. The robust attendance and overwhelmingly positive feedback underscore the event’s significance.

“We seized the opportunity to unveil new products, cutting-edge technologies, and innovative programming strategies. Our live cutting demos showcased the exceptional performance of Hurco machines, leaving a lasting impression on attendees. By presenting these advancements, we not only highlighted our commitment to staying at the forefront of the industry but also empowered visitors with insights into the latest trends and solutions.

Our interactions with visitors went beyond mere pleasantries. We actively listened, delving into their unique requirements, pain points, and aspirations. Understanding their needs is pivotal for tailoring our support and solutions effectively. Whether it is a seasoned customer seeking process optimisation or a prospective client exploring their options, we are dedicated to providing personalised guidance,” he declared.

In closing, Wai Yip expressed, “An exciting goal for 2024 is to expand our installed base of Hurco machines. We envision more workshops, factories, and production lines benefiting from the precision, reliability, and versatility that define our brand. Our commitment to the industry goes beyond events—it is about forging lasting partnerships, driving innovation, and propelling the manufacturing landscape toward a brighter future.”

Crafting Excellence: You Ji's journey from workshop to global leader in machine tool innovation

By: Kathryn Gerardino-Elagio

From its humble beginnings in a small workshop, You Ji Machine Industrial Co. Ltd has emerged as a global leader in the machine tool industry, epitomizing a relentless pursuit of excellence, innovation, and customer satisfaction. Originally specialising in the production of single-function machines, special-purpose machines, and boring machines, the company has since undergone a remarkable transformation.

 

Sharon Yang, Overseas Sales Department and Deputy Section Manager, recounted the company's journey to International Metalworking News for Asia. What began as a modest workshop focusing on conventional machine tool manufacturing has evolved into a renowned manufacturer renowned for its vertical turning lathes (VTLs) and vertical machining centers (VMCs).

 

With a heritage steeped in precision engineering and an unwavering dedication to pushing technological boundaries, You Ji has forged a distinguished reputation for delivering state-of-the-art solutions that redefine efficiency and accuracy in machining operations.

 

Focus on Vertical Turning Lathes

Sharon Yang offered insights into the driving force behind You Ji's unwavering commitment to excellence, delving into the intricacies of their craft and revealing the key factors that have propelled them to the forefront of the machine tool manufacturing arena.

 

She elaborated, “From the outset, You Ji honed its focus on vertical turning lathes, laying the foundation for our specialisation in this particular segment of machine tool manufacturing.” This deliberate emphasis enabled the company to refine its expertise and advance its technology in vertical turning lathes.

 

Over time, You Ji expanded its operations and made significant investments in research and development, continuously enhancing its product offerings and technological capabilities. This dedication to innovation and quality gradually garnered industry recognition, solidifying You Ji's reputation as a producer of high-quality and dependable machine tools.

 

Expanding Horizons: You Ji's Global Journey

Renowned for its precision engineering and steadfast commitment to innovation, You Ji has carved an impressive global footprint. During the interview, Sharon shared the company's journey of expansion and its relentless pursuit of excellence.

 

Reflecting on the pivotal moment when You Ji ventured into international markets, Sharon remarked, "With our solid reputation as our anchor, we embarked on the vast seas of global commerce." She continued, "Exporting our machines to diverse corners of the world expanded our customer base and extended our market reach."

 

A beacon of innovation, You Ji continuously pushes the boundaries of technological advancement in the machine tool industry. Sharon emphasized, "Incorporating cutting-edge technologies into our machines has been our mantra. We aim to enhance performance, precision, and efficiency, ensuring our products remain industry leaders."

 

While vertical turning lathes remain at the core of You Ji's offerings, strategic diversification has been transformative. "Recognising the importance of meeting diverse customer needs, we expanded our product line to include vertical machining centers and specialised machine tools," Sharon explained, enabling the company to serve a broader spectrum of industries.

 

Proudly recounting You Ji's success in the European market, Sharon highlighted the significance of securing CE and EMC certifications. "Becoming the first Taiwanese machine manufacturer to achieve this milestone underscored Europe's importance as a key market," she declared, facilitating the machinery's access to vital sectors such as aerospace, wind power, and shipbuilding.

 

Describing You Ji's expansion into China as a pivotal chapter, Sharon revealed, "Establishing our manufacturing hub in Kun-Shan was a strategic move to tap into China's burgeoning market." She elaborated on bolstering the company's presence by setting up offices across key cities, forming strategic partnerships, and expanding the product line to meet diverse Chinese industry needs.

 

Throughout its journey, You Ji has maintained an unwavering commitment to quality and innovation. "Our adherence to ISO 9001 standards guides us," Sharon emphasised. "Ensuring top-notch quality and exemplary service remains non-negotiable, even as we expand into new territories."

 

Expansion into Thailand's Automotive Sector

You Ji Machine Industrial Company's expansion into Southeast Asia, particularly targeting Thailand's automotive sector, signifies a strategic move, given the region's promising growth outlook. Dubbed the "Detroit of Asia," Thailand boasts a thriving automotive industry, ranking as the largest in Southeast Asia and the 10th largest globally. With an annual output surpassing two million vehicles, including passenger cars and pickup trucks, the country's automotive prowess is indisputable.

 

Leveraging its expertise in manufacturing precision machinery tailored to diverse industries, including automotive, it's natural for You Ji to explore opportunities within Thailand's automotive landscape. This sector requires high-precision equipment for manufacturing automotive parts, aligning seamlessly with You Ji's product offerings.

 

Sharon affirmed, “With our cutting-edge CNC vertical lathes, horizontal machining centers, and specialised equipment, we are poised to meet the exacting demands of Thailand's automotive manufacturers. Our machinery provides the precision and reliability essential for producing the intricate components driving the automotive sector's advancement.”

 

“By establishing a robust presence in Thailand, we aim to cultivate enduring partnerships with local automotive leaders and enhance the nation's reputation as a globally renowned automotive production hub. You Ji is dedicated to delivering excellence and innovation, catalysing the evolution of automotive manufacturing in Southeast Asia and beyond,” she emphasized.

 

You Ji Machine Industrial Company is set to strengthen its presence in Thailand through a comprehensive strategy encompassing several key initiatives:

 

The company plans to forge alliances with local enterprises and foster strategic partnerships within Thailand's manufacturing landscape. By leveraging these collaborations, You Ji aims to gain valuable insights into the intricacies of the local market and tailor its offerings to meet specific customer needs.

 

You Ji intends to customise its product line accordingly, adapting machinery to suit the precise demands of automotive parts production, ensuring alignment with the sector's standards and preferences.

 

To uphold its commitment to customer satisfaction, You Ji will establish a dedicated service network in Thailand. Prompt and efficient after-sales support is deemed essential for fostering trust and loyalty among customers, thereby enhancing the company's reputation in the market.

 

Through the implementation of these strategic measures, You Ji aspires not only to penetrate the Thai market but also to establish itself as the preferred supplier for the automotive sector. By contributing to the growth and development of Thailand's manufacturing capabilities, the company seeks to solidify its role as a key player in the region's industrial landscape.